Hubei Kornnac Pharmaceutical Co., Ltd. is one of the most reliable manufacturers and suppliers of size 3 gelatin capsules in China, also supports customized service and OEM service. Welcome to buy bulk high quality size 3 gelatin capsules at competitive price from our factory. Contact us for samples.
Products Features
Size 3 Gelatin capsules are one of the most widely used oral dosage forms in the pharmaceutical and nutraceutical industries. Made primarily from natural gelatin derived from collagen, these capsules are favored for their excellent biocompatibility, fast dissolution, and ease of swallowing.
Size 3 Gelatin Capsules
Why Choose KornnacCaps?
▶EQUIPPED WITH PTS PRODUCTION LINES
Fully-automatic double-head production line, production capacity greatlyincreased AB PLC. ensuring the stability of the control system, improving product uniformity and stability.
▶AUTOMATIC TRANSFER OF GLUE AND CAPSULE
Automatic guided vehicle system is used to transfer the capsules in the whole process of capsule production, which adopts closed pipe transmission to minimize personnel contact.
▶AIR PURIFICATION SYSTEM
The air purification system is built byinternational famous brands like Carrier, AL-KO,and ingersoll to ensure the degree of air purification and constant temperature and humidity of the environmental conditions.
▶cGMP QUALITY MANAGEMENT STANDARDS
Follow cGMP to organize production and quality management, establishing a quality assurance system, and the laboratory will carry out CNAS certification.
Quality Control
- In order to produce high-quality, safe, healthy empty capsules, every step of the production is with strict operation procedures and quality control.
- Strictly in line with the international pharmaceutical excipients GMP standard management, passed ISO 9001 Quality Management System Certification, we always regard scientific,standardized, high-quality as our responsibility.
Production Flow Of Size 3 Gelatin Capsules
1. Raw Material
Select high-quality gelatin and auxiliary ingredients.
2. Test Raw Material
Conduct quality and safety checks on raw materials.
3. Melting
Melt gelatin under controlled temperature and humidity.
4. Capsule Production
Form and dry capsules using automated equipment.
5. Printing (Optional)
Print logos or text on capsules if needed.
6. Machine Inspection
Detect defects using automated visual inspection.
7. Counting & Packing
Count capsules and pack as per requirements.
8. Lab Inspection
Perform final quality checks in the laboratory.
Certifications
Our product complies with the standards of the Chinese Pharmacopoeia and has passed international certifications such as HALAL,Kosher,FDA,ISO9001 and ISO22000.
Our Services
Product Services
To meet the functional needs of different customers through fine-tuning of the formula
Capsules of different colors can be provided according to customer needs
Diversified printing methods are avaliable
Pre-sales services
Excellent lead time with sufficient supply quantity.
We can provide Free samples for testing on your machines.
Customized capsules according to the characteristics of customer powder.
After-Sales Services
Response time to quality problems: within 12 hours, the sales, technical and after-sales departments will make a joint response
Provide customers with free training of filling machine maintenance, operation and capsule inspection knowledge, to better solve customers' actual problems
FAQ
Related Extensions
Sterilization is a critical step in ensuring the safety and hygiene of pharmaceutical, medical, and food-grade products. Traditionally, ethylene oxide (EO) sterilization has been widely used due to its effectiveness in killing bacteria, viruses, and fungi at low temperatures. However, growing concerns about the safety, environmental impact, and regulatory compliance of EO have led to an increased demand for EO-free sterilization methods. Here's why transitioning to EO-free sterilization is necessary, and what issues surround traditional EO sterilization.
1. Toxic Residues and Health Risks
Ethylene oxide is a toxic, carcinogenic, and mutagenic gas. Although it effectively sterilizes materials that cannot withstand high heat or radiation, EO often leaves behind chemical residues. These residues, such as ethylene chlorohydrin and ethylene glycol, can be absorbed by materials like plastics, gelatin, or polymers.
If not completely removed through adequate aeration, trace residues may remain in the final product, posing serious health risks to consumers-especially for products that are ingested (e.g., capsules), implanted, or come into contact with mucous membranes.
2. Regulatory Scrutiny and Global Restrictions
Many regulatory authorities, including the U.S. Environmental Protection Agency (EPA), European Chemicals Agency (ECHA), and China's NMPA, have raised concerns about EO's environmental and occupational health impacts. EO is classified as a Group 1 human carcinogen by the International Agency for Research on Cancer (IARC).
As a result, manufacturers using EO sterilization must meet strict residue limits, implement complex monitoring systems, and undergo extended aeration cycles. This increases production costs, time, and compliance burdens. Some countries and certifications (like organic, clean label, or natural product standards) also prohibit EO sterilization, necessitating EO-free alternatives.
3. Environmental and Safety Hazards
Ethylene oxide is highly flammable and explosive, requiring careful handling and specialized storage infrastructure. Its use increases the risk of industrial accidents, leaks, or fires, especially in large-scale operations.
Moreover, EO emissions contribute to air pollution and environmental toxicity, and are subject to strict emission controls in many regions. In recent years, community complaints and lawsuits have emerged around EO sterilization plants, leading to plant shutdowns and legal consequences.
4. Demand for Clean Label and Natural Products
In the health and wellness market-particularly for nutraceuticals, dietary supplements, and organic food-grade products-consumers are increasingly demanding "clean label" and chemical-free processing. Products sterilized with EO are often not accepted under halal, kosher, organic, or vegan certifications, making EO-free sterilization essential for meeting these market expectations.
How does KornnacCaps achieve Ethylene Oxide-free Sterilization?
KornnacCaps factory is equipped with a Class 100,000 cleanroom, featuring a top-tier air treatment system and fully automated production equipment. Throughout the capsule production process-from material feeding, mixing, storage, to transportation-manual intervention is minimized to ensure a high level of cleanliness across the entire production line. Additionally, all personnel involved in inspection and packaging follow strict hygiene and protective measures. As a result, we are able to achieve sterilization without the use of ethylene oxide.
Hot Tags: size 3 gelatin capsules, China size 3 gelatin capsules manufacturers, suppliers, factory, 1 gelatin capsules, Beef Gelatin Capsules, empty capsule, empty gelatin capsules, Size 000 Gelatin Capsules, Size 4 Gelatin Capsules
